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First-principles process models

Build process models from mass and energy balances, thermodynamics and kinetics, from one unit to a full-scale project.

Custom quote after a short scoping call

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“We need a model built from the ground up”

Some questions need a model that follows the physics of the plant, especially where history doesn’t cover the conditions you care about. We build these to the size the problem needs, from a single unit to a full-scale project.

A good fit when

  • You need to study conditions the plant hasn’t run at
  • You want a trusted base for surrogates, ROMs or optimisation
  • You need a single unit modelled, or a full-scale build

How the work runs

Timing is a planning estimate, confirmed after the first stage.

WhenWorkYou can review
ScopingDefine the boundary, level of detail and questions to answerAgreed model specification
BuildDevelop balances, thermodynamics, kinetics and equipment modelsReviewable model structure and assumptions
CalibrateFit uncertain parameters to plant dataCalibration report
ValidateTest on operating periods not used for calibrationValidation report and known limits
HandoverDocument the model and train your teamModel, code and documentation

What we need

  • Process flow diagrams and equipment data
  • Stream compositions and physical property data
  • Operating data for calibration and testing
  • The questions the model has to answer

What you keep

  • Process model your team can run
  • Documented assumptions and model structure
  • Calibration and validation reports
  • Recorded limits of the model

Agreed before we start

  • Questions the model must answer
  • Required accuracy on key outputs
  • Operating range to cover

When we’d stop

If a simpler model answers the question, we’ll recommend it. We also pause if key design or operating data can’t be obtained.

See a physics-based model in the fouling benchmark

Tell us about your plant.

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